- Fixes to the Console Door Mechanism
- Added a V2 Angle Iron configuration to
[TLWR-COMN-01] Lower Shaft Supportso it can be used with older builds - New version of the Laser Hinge for wire passthrough
- Updates to Laser Body to make it easy to 3D print
- Added actuator to laser body assembly
- Speedpak updates and mate fixes in upper torso
- Adjustments to toolbox and vertical mount. We are standardizing this for easy swap outs
- Updates to lower torso covering for wire passthrough
- Updates to tire part in prep for manufacturing, added a drawing
- Added PDM Toolbox which contains all Soldworks fasteners an Input-Inc’s internal DB of part references (Soon to be big)
- Updates to ALL assemblies to point to new in-repo toolbox
- Added BOM Export to repository
- Added new Neck Cup Spanner Wrench (Thanks to John Saunders)
- Added new V2 Upper Torso Frame for the PCB Cage Work
- New Quick Release Plates
- New Quick Release Plate Spacers
- Updated Wire Tunnel
- Updated Rear Hinge to full plate
- Adjustments to Flare Plates to accommodate new PCB Cage
- Updates to Side Plates
- Adjusted Arm Side Plates to new locations as there is now a single mirrored part instead of different parts per side (Makes hole features work better)
- Added a new Chest Carrier version (V4) for the PCB Cage Work
- Added Covering Mounts for Master Cylinder Drive
- Added new springs for PCB Cage
- Adjusted Flare Plate with new Configuration for V2 Upper Torso Frame
- Updates to Back Covering to increase thickness of lower section in preparation for new Upper Torso design
- Swapped out out of production Servo Shafts in the Head for new shafts from Servo City
- Added Servo Shaft Modification Jig for new head servo shafts
- Added some new Nylon Hex nut for front idler
- Fixed broken detail coverings that causes Head master file to improperly show instead of sub part
- Added Heat shrink tubing to Battery Casing
- Begun adding Loctite callouts for fasteners and adding material callouts and McMasterCarr part callouts for certain fasteners (More to come)
- Added drawings for idler axles
- Added a cut to the tip-toe potentiometer housing to make it easier to remove
- Small adjustments to the lower torso battery simulate
- Deleted old battery simulate
- Adjustments to the console faceplate for wire routing
- Added material callout for finger pulley parts
- Small adjustment to arm side plates to add countersinks for fasteners that interfere with the servo mounts
- Adjustment to the Neck spring spacer plate to allow mounting of adjusted neck covering
- Exported Flat pattern for Neck spring spacer plate and rear mounting plate
- Added magnet callouts to front and rear neck coverings
- Fixed small bug in Head detail plates
- Adjusted bottom eye flap servo attachment for new shaft
- Added new servo screw
- Added flat patterns for sliding plates
- Added countersink to eye gimbal ring holes
- Added new 8mm eye pop actuator
- New 3D printable frame
- Optical limit switches
- More Off the shelf components
- Removed instances of fasteners from lower torso covering console section that were in there by mistake
- Increased size of middle torso potentiometer mount bracket
- Fixed dimensions of HTD belt in middle torso
- Update Vishay Potentiometer with newer model
- Added Gear Mate to Pulleys in Middle Torso
- Added 9mm x 3mm magnet, that is used in many places (more magnets coming to assemblies)
- Fixed neck servo belt dimension and pulleys to correct dimensions
- Added drawing for the Lower Torso Bearing Collar
- Adjustment to Lower Torso Covering Battery Door
- Adjusted Lower Torso Console Frame cutout to make more room for HDMI / USB connectors exiting frame
- Fixed fastener skipping in console frame
- Removed old Arm Servo Shroud
- Added a Raspberry PI 5 Model and Mount
- Added a shim for the Shoulder Servo
- Updated Battery Doors with new magnet layout
- Added drawing for Idler Lockdown Plate
- Added drawing for Lower Torso Covering Mount Plate
- Added drawing for Console Gear Arms
- Added acrylic Status Plate for the Console
- Removed ‘3D Printable Parts’ folder. Many things were outdated
- Added Military Head Armor
- Updated Neck Tensioner Cover thickness
- Adjustments to Arm core piece
- Adjusted the Cradle Base side mounts to allow spacing for fasteners
- Lots of Lower Torso Covering changes
- Adjustment to curved section to remove locating feature
- Swapped out small circular magnets on console side panels with larger flat magnets
- Adjusted top section to add chamfers for 3D printing
- Added cable passthrough for console section servo
- Adjusted console faceplate to allow cable routing of power button
- Added status light section to the Console case
- Started adding nurnies to the battery doors
- Started adding split surfaces for the top section
- Added chamfer to battery doors to ease closing
- Adjusted the door rack frame to allow over-tightening
- Added drawings for finger linkages
- Add drawing for finger hook
- Small tolerance change to the twist pulley cable clamp
- Added drawings for shoulder parts
- Added drawing for neck 8MM D*Shaft
- Added new Track drive Idler Tensioner Assembly
- More rebuild of the lower torso covering
- Rebuild of entire console section into a main body and magnet attachable side portions
- A rebuild of the battery frame area where the new door mechs live
- Split frame area into multiple parts to aid in printing
- Finished console door mechanism, and mounting blocks
- Removed duplicate or out of date parts
- Completed section split and added mounting hardware to lower torso covering
- Added battery simulate and lugs
- Updated the pivot point covering to cover the entire metal section
- Updated Lower toro side plates to add a countersink where the covering mount brackets are
- Updated Goodyear tire with custom design for upcoming manufacturing
- Updated covering mount to align with differing configuring of existing tires
- Added gimbal ring / rod drawings
- Made small adjustments to neck rods and removed some superfluous features
- Added drawings for neck rod ends
- Added 3D printable sleeves for replacement spring spacers
- Modified neck sprocket to match the keyway of the neck rods to minimize the key plate needs
- Added drawing for socket
- Updated the front idler sprocket to use a lock nut instead of a collar
- Small adjustment to the cover plates on the neck rods
- Increased the height of the neck rod potentiometer covering
- Increased the wire passthrough on the neopixel retaining ring in the eye
- Updated neck slide design to a 2-piece 3D print and laser cut design
- Added new Battery Door Mechanism to the Lower Torso Covering (STILL IN ALPHA)
- Added new Console Door Mechanism to Lower Torso Covering (STILL IN ALPHA)
- Updates the the Hand / Finger / Thumb design to use off the shelf pulleys and spacers
- Added new Console Face Plate assembly to work with a new LCD Touchscreen and button design
- Added new Shoulder shaft extension design to eliminate the set screws
- Updated tolerances on Shoulder plates to fit within the laser cut tube (in optimal conditions)
- Updates to arm design (Right arm might not be in sync with left arm) to accommodate fastener and hex standoff adjustments.
- Added a cable sheathing spool spacer to the arm design to prevent the sheathed cables from pushing off the arm covering.
- Small adjustments to the shoulder tube front covering. Extended it down so it hugs the tube better. Added a mount for magnetic attachment. (Still needs a small tweak to prevent collision)
- Added adhesive tape to the Neck C-Channel and opened up the holes in the spring plate
- Added part info to eye vent holding pin
- Added a number of drawings for arm parts
- Added Left Arm
- Added Flipped configurations of servo cable cages
- Added wire guide for finger cables
- Adjusted the angle of the cable paths for the fingers
- Adjusted finger designs and knobs with inspiration from work done by Kyle Dedonya
- Switched out finger pulleys for those that can be purchased
- Added a configuration for the cradle base strengthening plate to be used with V2 cradle bases
- Added a series of drawings for hand / arm / wrist parts for production
- Made small adjustments to hand parts in preparation for production
- Added the new V3 Neck Assembly with the 3D printed neck block
- Added a new servo tensioner design and covering
- Material change on Master Cylinder Drive arm
- Upper Half Speedpack Updates
- Added countersink to track drive accessory plate to avoid PEM protrusion
- Added a small spacer to the EV105 Battery Case for batteries that are shorter than the originals we used to design the case
- Adjustments to the middle torso bushings and plastic spacers
- Changed material callouts for middle torso bent plates
- Small rework of left shoulder (Right shoulder to follow) that makes the metal cuffs easier to laser cut, and the vertical cuff a wire passthrough and a 3D printable part. Also changed the vertical plate’s vertical post width to eliminate the chamfer.
- Added information the the data card for the shoulder bearing.
- Created new 1-Piece neck cup design, and retainer ring.
- Major changes to the tool arm coverings and rear cap. Improved the geometry to make them nest together better, and increased their thickness to .125”.
- Started rework of the tool arm section to create a mounting system for PCBs and accessories to be slot mounted. This section is still incomplete.
- Changed the tubes for the accessory (laser/toolbox) and tool arm to be 3D printed instead of metal, and introduced new aluminum channel to make these sections structurally stable, and altered the mounting method to make these easier to remove.
- Adjusted the cradle base eccentric drive support rod’s hole callout to 1/4-28. Terry thought it was oversized. This change should have minimal impact for anyone who has already made it.
- Moderate adjustments to the upper torso plates, including the removal of the middle plate’s bottom flange, as it served no structural purpose. Changed hole callouts to “close”, and rounded all the sharp corners, punched a big hole through all the plates for wire passthrough and designed a new 3D printed part to aid in wire passthrough that avoids the actuator.
- Exported flat patterns for the changes to the upper torso.
- The upper torso assembly now uses 2 shoulder bolts instead of a through-bolt. This is more like the original design and provides better compression per side.
- Fixed a length error in the Eye Vent pins on the left side, and a configuration error on the right side assembly.
- Started documenting the ASME05B case as it has slight differences to the 04B (Incomplete)
- Added a COMPLETELY NEW V2 version of the Turkey Neck Drive, that can be assembled from 2D laser cut plates.
- Modified the turkey neck sprocket and shafting at the rear of the neck to minimize parts between the shaft and the neck rods. Future versions of the neck rods will be simplified for this design.
- Redesigned the clamping and accessory mounting design for the laser / toolbox. This design uses more off-the-shelf parts, and creates a wiring pass-through for the accessories. More on that in the future.
- Updated the neck cylinder drive to increase the servo arm size and the attachment method.
- Added a new 3D printed “Cable Saver” to allow cables to pass through the tip-toe tube without hitting the edge of the metal tubing. The parts are replaceable without having to take out any wires, if that ever becomes an issue.
- Added to cradle base top covering mount plate out of the work area
- Major work completed on the upper arm. Ready for prototyping. Includes new servo cages for the cabling, and an updated core for wire and pull cable passthrough.
- Small revisions to the shield covering plates and assemblies to allow for left / right configurations and added another magnet spot so the corners stay down.
- Added flat patterns for the caster parts to allow for laser cutting.
- Adjusted tape locations on the cradle base top covering mounts so they are symmetrical.
- Update to the Neck Rod Mount Blocks to prevent collision with the fastener head.
- Added drawings for the cradle base top and bottom blocks
- Added new 3D printed mounts for cradle base coverings
- Complete rework of the shield coverings into 3 part magnet mounted marvels
- Updates to track drive accessory coverings to use magnet mounts
- Deleted STL exports for the EV105 Case. Export them yourself
- Added flat patterns for the cradle base battery tray
- More progress on the arms, but still not done. Stay tuned
- Added flat pattern for the curved support bracket
- Swapped out the cradle base shaft caps in favor of off the shelf components
- Adjusted the track drive side coverings to be properly symmetrical, and added wire channel cutouts
- Which required minor changes to the outer wire channel
- Added an accessory bundle and mounting plate to the track drives.
- Removed superfluous hole in track tip tube
- Added wire protection design to the track tip spacer
- Added more speedpaks to make large assemblies load faster. Refer to our speedpak video to turn it off.
- Updates to the “Jesus” switch assembly in the middle torso to take the pin out, in favor of a 3D printed feature. Also re-oriented the assembly, because reasons.
- Updated the tie bar assembly and added drawings
- Updated Banana plates to match SendCutSend’s capabilities, and fixed hole sizes in L plates
- Fixed a collision issue with the middle torso pivot bushing
- Updated the lower torso actuator limit mate, as it should never go to 6”
- Finalized the mid torso linkage
- Added a cradle base wire passthrough drill jig template to modify plates that have already been cut
- Removed lip from lower torso bearing collar to make it laser cuttable
- Added 3D Printable Lower Torso Actuator Support and updated lower torso supports to match
- Change Wollensak lens diaphragm leaf thickness to match actual part
- Added tolerance adjustment features to nose carrier side covering
- Added drawings for V3 PEM version of lower torso
- Fixed broken mates in right eye
- Added drawings for lower torso rod mount, and frame plate
- Added drawing for ID actuator mounting block
- Removed various tolerances on servo arms in the head to account for better 3D printing capabilities.
- Added a middle cutout configuration for the 3D printable nose basket.
- Added drawings for the upper A-Frame plates.
- Updated PEM version of the angled plate to conform with SendCutSend’s abilities.
- Added drawings for 2-piece upper A-Frame bearing cup.
- Updated data plates parts with new design from Andrew.F
- Rebuilt the Upper A-Frame parts into a single part with exports, instead of duplicates.
- Added 3D printable PCB Mounting Assembly to the Upper Torso.
- Modified the Upper Torso side plates to create a stronger, smoother profile.
- Modified 3” Bearing Collar to use binding barrels with the 2-part laser cut version.
- Added drawings for the middle torso cage top and bottom plates.
- Added an entirely new mid-torso linkage assembly intended for bent sheet metal (UNTESTED)
- Added drawings for new A-Frame linkage
- Added a completely new upper torso hinge assembly intended for bent sheet metal, with quick release plate.
- Added drawings for new upper torso hinge assembly.
- Updated the eccentric drive to center the chains, add chain mates, and add shims and spacers to the assembly. Switched materials on some of the spacers to plastic.
- Added new wire passthrough tunnel to the eccentric drive.
- Added new PCB mount plates to the side of the cradle base, with magnet attachment features for the coverings.
- Updated the potentiometer housing and sprocket to make more room for the potentiometer leads.
- Adjusted the Vishay 3-turn potentiometer part to more closely resemble the actual part.
- Fixed mates between the Vishay potentiometer and the housing.
- Added 44 Tooth Sprocket Drill Template for the eccentric drive sprockets, to the Jigs folder.
- Updated the torsion springs in the neck assembly to ones you can actually find at McMaster
- Added a Spring Spacer Plate to the neck assembly to meet the adjusted springs.
- Modified the collar that the neck springs sit in, making the holes tighter, and changing the depth to through holes.
- Modified the diameter of the spring bushing so the new spring doesn’t rock.
- Added new upper torso tip connection bar linkage.
- Added cradle base wire passthrough drill template to modify any existing sheets.
- Added PEM design for Cradle Base and drawings
- Added PEM design for Lower Torso
- Added a new bent strengthening plate for the IDC actuator. Still in prototyping stage. Use with caution.
- Modified the eccentric drive plates to be compatible with the PEM Cradle Base
- Removed the “3D Printable Parts” folder as the parts were not being updated. Export the parts manually to have up to date information.
- Made VexPro configuration the new default for Track Drives, adjusted the chain pattern and adjusted hole locations to match Banebots Heavy Duty motor.
- Added 2-Part lower torso bearing collar
- Re-organized lower torso main structure
- Removed V2 Tip Connection bar
- Created a new 3-piece lower battery box to allow for laser-cutting and bending by SendCutSend
- Added drawings for new 3-piece lower battery box
- Made a minor adjustment to the rear idler axle to prevent hitting the shoulder bolt edge
- Added an export for the uni-chain sprocket
- Added plastic spacer for the front idler to be used with the 3-part idler sprocket
- Added flat patterns for the eccentric drive plates
- Fixed hole features in front idler bushing
- Added drawing for middle torso rotation shaft
- Added rotational cutout in tip connection bar to allow for rotation slop when assembling.
- Begun PEM version of Upper A-frame. Still not complete.
- Adjusted some material callouts for sprocket spacers
- Added keyed shaft configuration to Banebots gearbox for use in the eccentric drive.
- Updated eccentric drive to use Banebots motor which required adjustments to the hex spacers.
- Added metadata to hex spacers to point user to the cheaper vendor.
- Re-exported and configured a bunch of head bottom and top parts. Some upgrade issue broke solid body references.
- Removed magnet feature in curved detail covering in the top left head.
- Changed the eccentric cam material to chromoly for strength, and because it’s available from SendCutSend.
- Added 775 Motor Pinion Installation guide to the Jig’s folder.
- Added new 3D printable tip toe tube spacers, instead of using brass / metal.
- Fixed some lower-half mates in full assembly.
- Updated arm design (Elbow movement only)
- Added a drawing for the tip-toe tube
- Started updating bent parts radius, K-Factor, and material to match SendCutSend’s bending capabilities and our suggested materials
- In certain places, started adding a V3 of bent assemblies to provide a rivet version.
- Added flat pattern file for shield & accessory covering mounting plate
- Added a new 3-piece configuration of the front idler sprocket for cutting by SendCutSend
- Updated front idler to account for new sprocket configuration
- Added a “Complete Assembly” assembly that connects the upper and lower halves.
- Created a 2-piece lower battery box that bending by SendCutSend. This 2 piece is intended for use with rivets.
- Fixed some configuration errors with the rear caster and moved the bearings from the sub assembly up a level, and fixed some mating issues.
- Updated the chest carrier with a new 3-piece bent version to match SendCutSend’s capabilities.
- Added the Lower Torso Covering, including some incomplete work for the battery doors. THIS IS STILL IN PROGRESS
- Added sleeve bearings for the laser cut configuration of the lower a-frame.
- Added a new printable bearing spacer for the shoulder tube
- Added a new track hole link guide to drill holes into track links one at a time with repeatable accuracy.
- Added the new laser cut lower a-frame as a configuration to the lower a-frame assembly.
- Updated the EV105 battery box assembly so it exports the sub parts properly
- Added single piece caster into the caster assembly as a configuration, fixing all references to sub-parts.
- Added 2-Part 3” bearing collar pieces
- Added new Plastruct parts to the repo. Haven’t updated the assemblies that use them yet.
- Added holding pin to eye vent frames in the eye tubes.
- Added some color to the eye frame and vents
- Added a configuration for the adjusted track drive sprocket that reduces bounce
- Added metadata to the flat cable in the tip toe tube
- Added missing fonts to the Fonts directory.
- Fixed a rebuild error in the Hug Motion Assembly
- Fixed a part reference in the K-5-X Master Cylinder assembly
- Fixed reference errors and over definition in upper torso, also rebuilt some speedpaks
- Fixed incorrect fastener size in the upper A-Frame